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Three-dimensional force sensor: A power revolution that enables machines to perceive the world(1) Jun 20, 2025

In an era that pursues intelligence and precise interaction, sensors that can only sense push and pull forces in a single direction can no longer meet the demands. Three-dimensional force sensor - This precise device capable of simultaneously measuring the forces along the X, Y, and Z axes is quietly endowing machines with "tactile" and spatial force perception capabilities, reshaping the future of fields such as industrial manufacturing, medical technology, and consumer electronics. This article will delve into its disruptive application scenarios:

 1. Robot Revolution: The Cornerstone of Collaborative Security

 Human-Machine Collaboration Safety Assurance  : The collaborative robot (Cobot) integrates 3-axis load cell  at its joints or ends, which can detect abnormal collision forces in real time and trigger emergency stops within milliseconds, completely eliminating the safety hazards of human-machine collaboration.

The "feel" of Precision assembly : In scenarios such as the assembly of mobile phone lens modules and the press-fitting of precision bearings, sensors provide real-time feedback on three-dimensional force deviations, guiding the robot to dynamically adjust its posture and achieve "zero-error" flexible assembly.

Vulnerable Parts Grasping  : When grasping eggs, wafers or surgical instruments, the three-dimensional force control ensures that the grip force is both stable without slipping and gentle without damage, solving the industry pain points of traditional grippers.

Surface Adaptive Operation  : Robots based on three-dimensional force feedback can achieve constant force grinding and polishing. Even when dealing with complex workpieces such as automotive surfaces or aviation impellers, they can maintain process consistency.

2. Automotive Industry: The Driving Force Behind the Driving Experience

Pedal Force Sensing Optimization : Triaxial load cells embedded in the Brake/accelerator pedals precisely quantify the driver's stepping force and Angle, providing key parameters for the Brak-by-wire system to adjust the optimal foot sensing.

Steering Wheel Torque Feedback : In the electric power steering (EPS) and Steer-by-Wire systems, the three-dimensional force applied by the driver's hand is monitored in real time to achieve intelligent matching of steering damping.

Seat Occupant Perception: The sensor array under the seat cushion analyzes the passenger's weight distribution and three-dimensional sitting pressure, and links the airbag trigger strategy and seat belt warning to enhance passive safety.

Component Durability Test : Fatigue life verification of door handles, gearshift levers, and central control buttons under simulated multi-angle force, significantly shortening the R&D cycle.

 

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